Setup Sheet for Program 1001

Job Description:
Setup_top
Document Path:
c_disc_milling_t8_work v5

Setup
WCS
: #0
Stock
:
  
DX: 68.1mm

  
DY: 68.45mm

  
DZ: 7mm
Part
:
  
DX: 58.1mm
  
DY: 58.45mm

  
DZ: 6mm
Stock Lower in WCS #0
:
  
X: -34.05mm

  
Y: -34.23mm

  
Z: -7mm
Stock Upper in WCS #0
:
  
X: 34.05mm

  
Y: 34.23mm

  
Z: 0mm

Total
Number Of Operations:
7
Number Of Tools:
2
Tools:
T1 T2
Maximum Z:
10mm
Minimum Z:
-7.3mm
Maximum Feedrate:
300mm/min
Maximum Spindle Speed:
15000rpm
Cutting Distance:
20868.22mm
Rapid Distance:
841.81mm
Estimated Cycle Time:
1h:13m:41s

Tools
T1 D1 L1
Type:
flat end mill
Diameter:
6mm
Length:
22.5mm
Flutes:
3
Description:
6mm Flat Endmill
 
Minimum Z:
-7.3mm
Maximum Feed:
300mm/min
Maximum Spindle Speed:
10000rpm
Cutting Distance:
5197.85mm
Rapid Distance:
113.02mm
Estimated Cycle Time:
17m:21s
(23.5%)
 
Holder:
Maritool CAT40-ER32-2.35
Vendor:
Maritool
Product:
CAT40-ER32-2.35
    
T2 D2 L2
Type:
flat end mill
Diameter:
3mm
Length:
14.5mm
Flutes:
3
Description:
3mm Flat Endmill
 
Minimum Z:
-7.3mm
Maximum Feed:
300mm/min
Maximum Spindle Speed:
15000rpm
Cutting Distance:
15670.36mm
Rapid Distance:
728.79mm
Estimated Cycle Time:
55m:50s
(75.8%)
 
Holder:
Maritool CAT40-ER32-2.35
Vendor:
Maritool
Product:
CAT40-ER32-2.35

Operations
Operation 1/7
Description:
Face2 (2)
Strategy:
Facing
WCS:
#0
Tolerance:
0.01mm
Maximum stepdown:
0.5mm
Maximum stepover:
3mm
 
Maximum Z:
10mm
Minimum Z:
-1mm
Maximum Spindle Speed:
10000rpm
Maximum Feedrate:
300mm/min
Cutting Distance:
2583.8mm
Rapid Distance:
67.12mm
Estimated Cycle Time:
8m:38s
(11.7%)
Coolant:
Off
T1 D1 L1
Type:
flat end mill
Diameter:
6mm
Length:
22.5mm
Flutes:
3
Description:
6mm Flat Endmill
 
Operation 2/7
Description:
2D Pocket7
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.01mm
Stock to Leave:
0mm
Maximum stepdown:
0.5mm
Maximum stepover:
3mm
 
Maximum Z:
10mm
Minimum Z:
-4.8mm
Maximum Spindle Speed:
10000rpm
Maximum Feedrate:
300mm/min
Cutting Distance:
1507.09mm
Rapid Distance:
20.2mm
Estimated Cycle Time:
5m:2s
(6.8%)
Coolant:
Off
T1 D1 L1
Type:
flat end mill
Diameter:
6mm
Length:
22.5mm
Flutes:
3
Description:
6mm Flat Endmill
 
Operation 3/7
Description:
2D Pocket8
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.01mm
Stock to Leave:
0mm
Maximum stepdown:
0.5mm
Maximum stepover:
3mm
 
Maximum Z:
10mm
Minimum Z:
-7.3mm
Maximum Spindle Speed:
10000rpm
Maximum Feedrate:
300mm/min
Cutting Distance:
1106.96mm
Rapid Distance:
25.7mm
Estimated Cycle Time:
3m:42s
(5%)
Coolant:
Off
T1 D1 L1
Type:
flat end mill
Diameter:
6mm
Length:
22.5mm
Flutes:
3
Description:
6mm Flat Endmill
 
Operation 4/7
Description:
2D Pocket9
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.01mm
Stock to Leave:
0mm
Maximum stepdown:
0.5mm
Maximum stepover:
1.5mm
 
Maximum Z:
10mm
Minimum Z:
-7.3mm
Maximum Spindle Speed:
15000rpm
Maximum Feedrate:
300mm/min
Cutting Distance:
4658.1mm
Rapid Distance:
182.71mm
Estimated Cycle Time:
15m:34s
(21.1%)
Coolant:
Off
T2 D2 L2
Type:
flat end mill
Diameter:
3mm
Length:
14.5mm
Flutes:
3
Description:
3mm Flat Endmill
 
Operation 5/7
Description:
2D Pocket9 (2)
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.01mm
Stock to Leave:
0mm
Maximum stepdown:
0.5mm
Maximum stepover:
1.5mm
 
Maximum Z:
10mm
Minimum Z:
-7.3mm
Maximum Spindle Speed:
15000rpm
Maximum Feedrate:
300mm/min
Cutting Distance:
3856.8mm
Rapid Distance:
182.99mm
Estimated Cycle Time:
12m:54s
(17.5%)
Coolant:
Off
T2 D2 L2
Type:
flat end mill
Diameter:
3mm
Length:
14.5mm
Flutes:
3
Description:
3mm Flat Endmill
 
Operation 6/7
Description:
2D Contour4
Strategy:
Contour 2D
WCS:
#0
Tolerance:
0.01mm
Stock to Leave:
0.5mm
/
0mm
Maximum stepdown:
0.5mm
Maximum stepover:
2.85mm
 
Maximum Z:
10mm
Minimum Z:
-7.3mm
Maximum Spindle Speed:
15000rpm
Maximum Feedrate:
300mm/min
Cutting Distance:
3855.19mm
Rapid Distance:
183.8mm
Estimated Cycle Time:
14m:46s
(20%)
Coolant:
Off
T2 D2 L2
Type:
flat end mill
Diameter:
3mm
Length:
14.5mm
Flutes:
3
Description:
3mm Flat Endmill
 
Operation 7/7
Description:
2D Contour4 (2)
Strategy:
Contour 2D
WCS:
#0
Tolerance:
0.01mm
Stock to Leave:
0mm
Maximum stepdown:
0.5mm
Maximum stepover:
2.85mm
 
Maximum Z:
10mm
Minimum Z:
-7.3mm
Maximum Spindle Speed:
15000rpm
Maximum Feedrate:
300mm/min
Cutting Distance:
3300.27mm
Rapid Distance:
179.3mm
Estimated Cycle Time:
12m:37s
(17.1%)
Coolant:
Off
T2 D2 L2
Type:
flat end mill
Diameter:
3mm
Length:
14.5mm
Flutes:
3
Description:
3mm Flat Endmill

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